5gallon water filling line 1.Stabilityandsafety AllpartscontactingwithproductwateraremadeofAISI316Lor304stainlesssteelandanti-ozonefoodgradematerial. Allelectronicandpneumaticcomponentscomefromthoseofhigh-qualityandwell-knownbrands. EachmachinewhichiscontrolledbyPLCandequippedwithsafetydetectorcoordinatesthewholelinetorunsmoothlyandperfectly. Allmaterialsmeetthefoodgradehygienicspecifications. 2.Lowrunningcost Onthebasisofthetechnologyadoptedbythetop-tenwaterbottlingmanufacturersinChina,JOYSUN providesthecustomerswithanoptimizedproductionlinewithlowrunningcost. Equippedwithaseriesofautomaticmachinessuchasrotaryouterwashingmachine,automaticbottlefeedingmachine,innerwashingmachine,rotaryfillingmachine,cappingmachine,capfeedingmachine,capwashingmachine,centralcontrolsystem,palletizingmachine,andsoon,thewholebottlingproductionlineisfullyautomaticandneedsacoupleofworkersonly. Forthestructuraldesign,ie.theinsertingtypesphericalrisingnozzlesfittedamongthedifferentwashingworkingplaces,wehavealreadycarriedoutsomeprecautionstoprotectthemixingofdifferentcleaningliquid,whichpreventsthedisinfectantsolutionfrombeingdilutedand,therefore,itdecreasesthedisinfectantconsumptiongreatly. Eithertherisingsolutiontankswhicharemadeofhigh-performanceheatinsulatororthefast-cyclesystemwhichmakeshotrisingliquidgobacktorisingsolutiontankquicklydrasticallydecreasethelossofheat,thustheconsumptionofelectricitypower,andthenreducetheoperationalcost. 3.Hygiene Theouterwasher,equippedwiththebrushthatismadeveryfittobottle’sshapeand,asaresult,thebody,neckandbottomofthebottlecanbethoroughlycleanedwithalkaliliquid,disinfectantliquidandpurifiedwater,isintroducedtopreventthecross-contaminationcausedbymixingofouterandinnercleaningsolutionswhenusingthetraditionalwashingmonoblocKforbothouterandinnerwashingtogether. Forinnerwasher,aseriesoftechnologies,including60°Calkaliliquidwashing,80°Crinsingwaterwashing,disinfectantliquidwashing,recycledwaterwashing,purifiedwaterwashinganddrainoff,etchavebeenadopted. 80°Crinsingwaterwashingnotonlysterilizesbottleinsidebyhightemperaturebutalsoeliminatesalgaepropaguleeffectively.Thereforeitcompletelysolvestheproblemofalgagrowthintherecycledbottlewhichannoysagreatmanymineralwatermanufacturersforalongtime. Inserting-typesphericalinnernozzleinsertsintobottle,carryingouta360°cleaninginbottlewithoutleavingdeadcorner.Thewashingpointsspreadoveranycornerofthebottleinordertoensuretheeffectofwashing. Evenaftertreatedbymorethan8stagesofwashingcyclesincludinghotalkaliliquidwashingandhightemperaturerisingwaterwashing,etcsomecontaminatedproductscanstillbefound,whichiscausedbyneglectofbottlemouthdecontamination.PACELEADundertakestosolvethisproblemandputsbottlemouthsterilizationtechnologyintoeffectand,therefore,providesarealsensecompletebottlewashingsolution. Theautomaticcapfeederandcapwasher,JOYSUN'S patentedproducts,achievetherealsenseandfullyautomatedunmannedcleaningoperationsandmakeitpossibleforthecaptobecleanedandsterilizedcompletelyforthefirsttime. OptionalFFU,togetherwithlaminarflowcover,ensuresthatfillingareaisunderpluspressureenvironmentanddecontaminationdegreemeetshundred-class. 4.Reliability Apartfromthelightinspectingpost,thewholelinerunsfullyautomaticallyand,therefore,itnotonlyreducesthelabors’workload,butpreventsthepotentialcontaminationaswell. Thewholelineiseasy-to-operatewithclearoperatingdirectiononthemachinescreen. Thereisasetofcentralcontrolsystem,eitherbyPLCorPC,whichmakesitpossibleforthewholelinetobecontrolledormonitoredfromthedistanceandoutofthecleanroom.